PROJECT CASE STUDYAutomotive · 1986 onwards

Ford Motor Company | North America

Early industrial solar air heating installations across seven Ford plants.

Canada & United States · SolarWall installation

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Ford Motor Company | North America SolarWall project archive photography
SolarWall installation photograph. SolarWall installation
7Ford plant installations
1,858 m²Original Oakville system
385,000 MMBTUAnnual programme energy reduction reported
$10m+Cumulative historical savings reported
PROJECT CONTEXT

Engineering the right
source of useful heat.

The engineering approach, system integration and project outcomes.

The challenge

Ford manufacturing sites sought to lower operating fuel consumption and improve comfort in very large facilities that required significant make-up air and suffered from temperature stratification.

The solution

The first system was installed at Ford Oakville in 1986, then converted to perforated metal SolarWall collectors in 1990. The programme subsequently extended to other Ford assembly and stamping facilities. The Oakville installation used ducting and fans to distribute heated air and reduce ceiling heat stratification.

Published outcomes

Conserval’s historical Ford case study reports seven large plants, 385,000 MMBTU annual energy consumption reduction across the programme and more than $10 million in cumulative energy savings at the publication date.

Reporting basis:
Historical manufacturer case study.
TECHNICAL SNAPSHOT

Integration details.

Project highlights

  • Oakville assembly, Ontario
  • Walton Hills and other North American plants
  • Ventilation, heating and indoor comfort

Project documentation

Download the technical case study and explore the project.

A SolarWall installation in the Ford manufacturing portfolio.

Could a similar approach work at your plant?

Each facility requires its own weather and heat-demand study, collector sizing and financial assessment.

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Case study document

Download the project profile

Detailed information on the system and project application.

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